Horizontal Vertical Industrial Metal Band Saw NC CNC Automatic Band Sawing Cutting Machine PLC Control

Horizontal Vertical Industrial Metal Band Saw NC CNC Automatic Band Sawing Cutting Machine PLC Control

A cutting tool that uses a continuous metal band with teeth to slice through various metal workpieces. Available in horizontal and vertical configurations, these machines are essential for cutting bar stock, structural steel, and pipes to rough lengths before further machining.

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Details

The Wonsten CNC metal band saw is
engineered for high-volume, continuous batch cutting of solid bars,
thick-walled tubes, and structural steel profiles. Utilizing a rigid
dual-column (twin-pillar) architecture, this automatic horizontal band saw
eliminates blade deflection and vibration, ensuring strict perpendicularity and
maximizing the lifespan of bi-metal or carbide-tipped blades.

Designed to operate in harsh industrial
environments—from extreme-cold heavy machinery plants to high-output steel
service centers—the machine relies on a programmable logic controller (PLC) and
servo-driven ball screw feeding to execute precise, repetitive cuts with
minimal operator intervention.

Core Mechanical & Control Systems

We build these saws with heavy cast-iron
bases and oversized linear guideways to handle the high feed rates required for
cutting tough alloys and tool steels.

  • Rigid Dual-Column Design: The saw
    bow descends along two large-diameter, hard-chromed pillars. This
    geometric stability ensures a completely straight cut, even when pushing
    maximum feed rates through solid stainless steel or titanium blocks.
  • CNC Servo Material Feeding: Instead
    of standard hydraulic feeding, the CNC series utilizes an AC servo motor
    paired with a precision ball screw. This ensures length positioning
    accuracy of ±0.2mm per stroke and allows for automatic multi-stroke
    feeding for long cut-offs.
  • Variable Frequency Drive (VFD): Blade speed is infinitely variable (typically 20 to 80 m/min) via the VFD
    panel. Operators can dial in the exact speed required for specific
    material grades, preventing premature blade tooth wear.
  • Hydraulic Blade Tensioning & Clamping: Maintains constant blade tension regardless of cutting
    resistance. The hydraulic full-stroke vise securely clamps the material,
    preventing rotational slipping when cutting round stock.

Technical Specifications (Featured
Model: TH360B)

(Note: The specifications below
highlight our high-demand TH360B automatic model. We manufacture CNC saws with
cutting capacities ranging from 250mm up to 1500mm to match your raw material
dimensions.)

Specification

TH360B CNC Metal Band Saw

Max Cutting Capacity (Round)

Ø 360 mm

Max Cutting Capacity (Rectangular)

360 x 360 mm

Blade Dimensions

4115 x 34 x 1.1 mm

Blade Speed (Variable)

20 – 80 m/min (VFD Controlled)

Main Motor Power

4.0 kW

Hydraulic Pump Motor

0.75 kW

Coolant Pump Motor

0.09 kW

Feeding Stroke (Single)

500 mm (Automatic multi-stroke supported)

Machine Weight

Approx. 1,650 kg

Material & Industry Applications

This CNC metal band saw is optimized for
metal service centers and fabrication shops processing:

  • Forging & Machining Blanks: Slicing solid carbon steel, alloy steel, and tool steel blocks for CNC
    lathe and milling prep.
  • Pipe & Tube Fabrication: Cutting thick-walled boiler tubes, hydraulic cylinders, and aluminum
    extrusions.
  • Structural Steelworks: Processing
    H-beams, I-beams, and heavy angle iron for construction and bridge
    building.

Why Wonsten Band Saws Deliver Lower Cost
Per Cut

In high-volume sawing, the cost of
replacement blades quickly exceeds the cost of the machine. The Wonsten CNC
system is actively designed to reduce blade consumption. The automatic
hydraulic feed rate valve monitors cutting resistance; if the blade encounters
a hard spot in the material, the feed rate automatically slows down, preventing
tooth stripping.

Standard equipment includes a motorized
wire brush for continuous chip removal from the blade gullets, and a
high-volume flood coolant system that flushes the cutting zone to prevent heat
buildup.

Frequently Asked Questions (FAQ)

Can this CNC band saw cut multiple pipes
simultaneously (bundle cutting)?

Yes. For processing bundles of pipes or
small solid bars, the machine can be equipped with an optional top hydraulic
clamping cylinder. This applies downward pressure to secure the bundle,
preventing internal pipes from spinning and stripping the blade teeth.

How is the cutting length programmed?

The operator inputs the desired length and
the total number of pieces into the PLC touchscreen. The servo-driven feeding
carriage will automatically index the material, execute the cut, and repeat the
cycle until the batch count is reached. The machine automatically stops when
the material is depleted.

What maintenance is required for the
dual-column system?

The dual-column guideways are low
maintenance. Operators simply need to ensure the automatic lubrication system
is filled with the correct way oil, which periodically distributes precise
amounts of oil to the columns and ball screws to prevent wear.

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