Aerospace Tube & Component Fabrication

Zero-Tolerance Machining and Bending for Aerospace Applications

In aerospace manufacturing, there is no room for a second chance. Components for commercial aircraft, military aviation, and aerospace systems—such as high-pressure hydraulic lines, fuel delivery systems, and structural airframes—must withstand extreme environmental pressures and G-forces. This requires working with difficult materials like Titanium, Inconel, and Aerospace-grade Aluminum.

Overcoming Aerospace Manufacturing Obstacles

· Exotic Alloys: Titanium and Inconel are notorious for work-hardening and severe springback, making precise bending notoriously difficult.

· Strict Certification Audits: Every part requires comprehensive tracking, micro-level tolerance adherence, and flawless surface finishes free of micro-cracks.

· Complex Structural Profiles: Wing spars, fuselage frames, and internal brackets require heavy milling and precise extrusion profiles.

Wonsten Precision Machinery Solutions

Aerospace-Grade CNC Tube Benders

Our aerospace-spec bending machines offer closed-loop feedback systems that monitor material resistance in real-time.

· Direct CAD Data Import: Upload your STEP or IGES files directly into the machine control system. The software automatically translates the 3D model into precise XYZ coordinates, reducing setup times and test-bend scrap.

· Controlled Wall Thinning: Exact boost pressure control pushes the tube into the bend zone, minimizing wall thinning on the outer radius of critical hydraulic lines.

Heavy-Duty Aluminum Extrusion & CNC Centers

Our high-tonnage aluminum extrusion presses deliver the structural profiles required for fuselage frames. Followed by our multi-axis CNC machining centers, we perform complex milling, boring, and surface finishing on solid billets and extruded parts to meet micro-inch tolerances.